Maximize Cable Quality and Output with The Yl-Power Cable Extrusion Line

• Customization: Available
• After-sales Service: N/a
• Warranty: 1year
• Model NO.: N/a
• Advantages: Improve Production Efficiency
• Use: Intelligent Hinge
• Materials: Aluminium Conductor
• Application: Suitable for Solid Insulation for Cat5e/6/6A.
• Feature: Tracking Tension
• Transport Package: Wooden Case
• Specification: N/A
• Trademark: CHENFENG
• Origin: China
• Package Size: 1100.00cm * 1100.00cm * 1100.00cm
• Package Gross Weight: 500.000kg

Product Description

Basic information:

Product name	YL-Pair-twisting machine with back-twist	Application	Intelligent hinge
Application	Intelligent twisting of aluminum or copper conductors (T-type, S-type, Z-type)	weight	1000kg
Automatic level	Fully automatic	transport	Land, sea
yieldly	Wuxi	Keep under warranty	1 year
status	Brand new	advantage	Improve efficiency

I. Product Title & Keywords: 

Product Title
YL-Power Cable Extrusion Line | High-Voltage Production | ISO/CE/IEC Certified
Rationale:

• Dimensions: Functionality (power cable extrusion), performance (250 meters/min), compliance (IEC 60502-1/GB standards).
• Core Keywords: Power Cable Extrusion Line, High-Voltage Cable Production, XLPE/EPR Insulation.
• Unique Selling Points: High-temperature cross-linking, precision thickness control, energy efficiency.

Product Keywords

• Power Cable Extrusion Line
• High-Voltage Cable Machinery
• XLPE/EPR Insulation System
• ISO 9001 Certified Equipment
• Energy-Efficient Extrusion

II. Page TKD:

Title: YL-Power Cable Extrusion Line | 250 Meters/Min | ISO/CE/IEC Certified
Keywords: Power cable production line, high-voltage extrusion system, XLPE insulation, IEC 60502-1 compliance.
Description: The YL-Power Cable Extrusion Line produces high-voltage cables (up to 35kV) with XLPE/EPR insulation at 250 meters/min. Features ±0.05mm thickness control, reduces energy consumption by 20%, and complies with IEC 60502-1/CE standards. Ideal for utilities and industrial power networks.



III. Product Overview:

The YL-Power Cable Extrusion Line is engineered for high-efficiency production of medium-to-high-voltage power cables. Designed for XLPE (cross-linked polyethylene) and EPR (ethylene propylene rubber) insulation, it achieves speeds up to 250 meters/min with ±0.05mm thickness accuracy. The line integrates nitrogen cooling and AI-driven extrusion control to ensure uniform cross-linking and dielectric strength. Certified to ISO 9001, CE, and IEC 60502-1, it is ideal for power grids, renewable energy projects, and industrial applications.

IV. Product Features:

Core Selling Points

1. High-Voltage Compliance: Meets IEC 60502-1 and GB/T 12706 standards for cables up to 35kV.
2. Precision Extrusion: Laser-guided thickness monitoring (±0.05mm) and auto-adjustment.
3. Cross-Linking Technology: Nitrogen cooling system prevents oxidation for enhanced insulation integrity.
4. Energy Efficiency: Regenerative braking reduces power consumption by 20%.
5. Material Versatility: Supports XLPE, EPR, and LSZH insulation compounds.

V. Product Description:

1. Advanced Extrusion & Cross-Linking

The line's dual-stage extruder ensures uniform melting and cross-linking of XLPE at temperatures up to 350°C, while the nitrogen cooling tower eliminates oxidation, critical for high-voltage insulation.

2. Precision Insulation Control

• Laser Sensors: Monitor insulation thickness across 12 zones with real-time PLC feedback.
• Defect Detection: Infrared cameras identify air pockets or uneven layers, achieving 99.8% defect-free output.
• Concentricity Guarantee: ≤0.03mm eccentricity for consistent electrical performance.

3. Sustainable Operation

• Heat Recovery: Recaptures 15% of energy from cooling cycles to preheat raw materials.
• Quick-Change Tooling: Swap dies and screens in ≤20 minutes for cables (Ø15mm-200mm).
• ERP Integration: Tracks production metrics (e.g., meterage, defects) via OPC UA protocol.

Technical Specifications:
   

Technical Specifications
Model	Pay-off type	Pay-off bobbin	Screw Dia.	Screw L/D ratio		Extrusion Capacity	Extrusion Power	caterpillar-Tractor	(m/min) Line speed	Crosshead
YL-80	Shaftless or Gantry type pay-off machine	Φ800-1600mm	Φ80mm	25:1		180 kg/h	45KW AC	1250kg	90m/min	Φ35
YL-90		Φ1000-2000mm	Φ90mm	25:1		280 kg/h	55KW AC	1600kg	60m/min	Φ60
YL-120		Φ1250-2500mm	Φ120mm	25:1		450 kg/h	110KW DC	1250/2000kg	40m/min	Φ80
YL-150		Φ1600-3150mm	Φ150mm	25:1		700 kg/h	132KW DC	1600/2500kg	20m/min

  Product display:



Brief Introduction:
Jiangsu Dongfeng Cable Co., Ltd. was founded in 1988, is a set of scientific research, development and production of various wire and cable as one of the high-tech private enterprises. At present, the registered capital of the company is 308 million yuan, and the total assets reach 2.3 billion yuan. The factory area of the company is 160,000 square meters, the construction area is 120,000 square meters, has a Jiangsu provincial technical center, the number of employees more than 585 people, including all kinds of senior technical personnel 188 people, the annual sales revenue of 3 billion yuan.
The company has been named as "high-tech enterprise", "Well-known enterprise in Jiangsu Province", "Quality and integrity Enterprise in Jiangsu Province", "Advanced Collective in Wuxi City", "double-civilization unit in Wuxi City", "AAA credit enterprise", "contract-honoring enterprise", and "National customer satisfaction Enterprise" by the superior government and competent authorities. "Yunfeng" brand wire and cable won "China famous trademark" "Jiangsu Famous Brand product", "China Famous brand" and other honorary titles. In 2020, in the national campaign against the "new coronavirus pneumonia", our company participated in the construction of "Leishenshan" and "Huoshenshan" hospitals in Wuhan, Hubei Province, and received a letter of thanks from China Construction Third Bureau Group Co., Ltd. and a certificate of honor from Wuhan Red Cross Society; In 2016, Dongfeng Cable participated in the "Shenzhou-11" manned space spacecraft umbilical tower platform control system cable through the task test, stable performance, reliable work, and received China Jiuquan Satellite Launch Center sent a letter of thanks, thank the company for the great contribution to the motherland's space industry. The company has won the praise of customers in terms of quality, service and reputation for many years, and has been rated as a "service integrity to satisfy consumers" enterprise by China Consumer Protection Foundation, and has become one of the key enterprises in China's cable industry
Frame winch automatic intelligent transportation and winding equipment, automatic intelligent take-up machine, intelligent pay-off machine, intelligent extrusion production line and other equipment, to solve the cable industry many pain points. Our company also according to the needs of many customers, will continue to launch intelligent equipment such as smart wire drawing machine, efficient intelligent cage winch machine, to solve more pain points that trouble customers. Stay tuned! Welcome to inquire!


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