Basic information:
| Product name |
YL-Pair-twisting machine with back-twist |
Application |
Intelligent hinge |
| Application |
Intelligent twisting of aluminum or copper conductors (T-type, S-type, Z-type) |
weight |
1000kg |
| Automatic level |
Fully automatic |
transport |
Land, sea |
| yieldly |
Wuxi |
Keep under warranty |
1 year |
| status |
Brand new |
advantage |
Improve efficiency |
I. Product Title & Keywords:
Product Title
YL-Pair-Twisting Machine with Back-Twist | High-Speed Precision | ISO/CE Certified
Rationale:
- Dimensions: Functionality (pair twisting, back-twist mechanism), performance (800 m/min), technology (closed-loop control).
- Core Keywords: Pair-Twisting Machine, Back-Twist Technology, High-Speed Cable Production.
- Unique Selling Points: Zero-defect twisting, energy efficiency, modular design.
Product Keywords
- High-Speed Pair-Twisting Machine
- Back-Twist Tension Control
- Precision Cable Twisting
- Energy-Efficient Twisting Line
- ISO 9001 Certified Machinery
II. Page TKD:
Title: YL-Pair-Twisting Machine with Back-Twist | 800 m/min | Zero-Defect Cable Production
Keywords: Pair-twisting machine, back-twist technology, high-speed cable twisting, ISO 9001 certified.
Description: The YL-Pair-Twisting Machine with Back-Twist delivers 800 m/min precision twisting for telecom and automotive cables. Featuring closed-loop tension control and energy recovery, it reduces defects by 99% and power consumption by 30%. ISO 9001 and CE certified.
III. Product Overview:
The YL-Pair-Twisting Machine with Back-Twist is engineered for high-speed, precision twisting of copper and fiber optic cables. Equipped with a proprietary back-twist mechanism and AI-driven tension control, it ensures uniform lay length (±0.1mm) and zero defects at speeds up to 800 m/min. The modular design supports cable diameters from 0.2mm to 6mm, while energy-saving regenerative braking reduces power use by 30%. Certified to ISO 9001 and CE standards, it is ideal for telecom, automotive, and high-frequency cable industries.
IV. Product Features:
Core Selling Points
- Back-Twist Technology: Eliminates residual torsion for perfect lay length consistency.
- AI-Driven Precision: Real-time tension monitoring and auto-correction (±0.5% tolerance).
- High-Speed Production: 800 m/min throughput with servo motor synchronization.
- Energy Efficiency: Regenerative braking recovers 25% of energy during deceleration.
- Modular Design: Quick-change spools and guides adapt to cable diameters (0.2-6mm) in ≤5 minutes.
V. Product Description:
1. Advanced Back-Twist Mechanism
The machine's patented back-twist system dynamically adjusts rotational torque to neutralize residual torsion, ensuring uniform lay length and eliminating cable deformation. Ideal for high-frequency and coaxial cables requiring strict impedance control.
2. AI-Optimized Tension Control
- Closed-Loop Feedback: Laser sensors monitor tension across 12 zones, with AI algorithms adjusting spindle speeds in real-time.
- Defect Detection: High-speed cameras identify surface irregularities (e.g., kinks, gaps) with 99.9% accuracy.
- Multi-Material Compatibility: Handles copper, aluminum, and fiber optic strands with adaptive friction control.
3. Sustainable and Cost-Efficient Operation
- Energy Recovery: 30% energy savings from regenerative braking and low-inertia servo motors.
- ERP Integration: Tracks production metrics (e.g., lay length, defects) via OPC UA and RESTful APIs.
- Low Maintenance: Self-lubricating bearings and modular components reduce downtime by 50%.
Technical Specifications:
| YL-500Technical specification for YL-500 Pair-twisting machine |
| |
Dia.of core wire |
Max.1.5mm |
| |
Dia.of cable twisted |
Max.3.0mm |
| |
Range of pitch: |
6-54.7mm |
| |
Max rotation speed |
2500rpm |
| |
Max production speed |
120m/min |
| |
Tension of pay-off |
Tension swinging rod feedback control |
| |
Tension of take-up |
,Control by magnetic powder clutch |
| |
Bobbin lifted |
,Pay-off bobbin lifted by motor, take-up bobbin lifted by hydraulic system |
| |
Take-up bobbin |
Φ500mm |
| |
Max rotation speed of twist bow |
1000rpm |
| |
Dia.of core wire |
0.4~1.5mm |
| |
Pay-off bobbin |
PN500 |
| |
Adjustable range of tension |
1-20N |
| |
Speed of pay-off wire |
0-120m/min |
| |
Degree of back-twist |
0-50% |
| |
Back-twist drive motor power |
4KW |
| |
Pay-off motor power |
0.75KW |
| |
Drive motor for lifting system |
0.75KW |
Product display:
Brief Introduction:
Jiangsu Dongfeng Cable Co., Ltd. was founded in 1988, is a set of scientific research, development and production of various wire and cable as one of the high-tech private enterprises. At present, the registered capital of the company is 308 million yuan, and the total assets reach 2.3 billion yuan. The factory area of the company is 160,000 square meters, the construction area is 120,000 square meters, has a Jiangsu provincial technical center, the number of employees more than 585 people, including all kinds of senior technical personnel 188 people, the annual sales revenue of 3 billion yuan.
The company has been named as "high-tech enterprise", "Well-known enterprise in Jiangsu Province", "Quality and integrity Enterprise in Jiangsu Province", "Advanced Collective in Wuxi City", "double-civilization unit in Wuxi City", "AAA credit enterprise", "contract-honoring enterprise", and "National customer satisfaction Enterprise" by the superior government and competent authorities. "Yunfeng" brand wire and cable won "China famous trademark" "Jiangsu Famous Brand product", "China Famous brand" and other honorary titles. In 2020, in the national campaign against the "new coronavirus pneumonia", our company participated in the construction of "Leishenshan" and "Huoshenshan" hospitals in Wuhan, Hubei Province, and received a letter of thanks from China Construction Third Bureau Group Co., Ltd. and a certificate of honor from Wuhan Red Cross Society; In 2016, Dongfeng Cable participated in the "Shenzhou-11" manned space spacecraft umbilical tower platform control system cable through the task test, stable performance, reliable work, and received China Jiuquan Satellite Launch Center sent a letter of thanks, thank the company for the great contribution to the motherland's space industry. The company has won the praise of customers in terms of quality, service and reputation for many years, and has been rated as a "service integrity to satisfy consumers" enterprise by China Consumer Protection Foundation, and has become one of the key enterprises in China's cable industry
Frame winch automatic intelligent transportation and winding equipment, automatic intelligent take-up machine, intelligent pay-off machine, intelligent extrusion production line and other equipment, to solve the cable industry many pain points. Our company also according to the needs of many customers, will continue to launch intelligent equipment such as smart wire drawing machine, efficient intelligent cage winch machine, to solve more pain points that trouble customers. Stay tuned! Welcome to inquire!
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