YJZWC Porcelain Bushing Outdoor Termination
Our company produces two main of porcelain bushing outdoor termination, YJZWC3 andYJZWC4, which are widely used for outdoor high-voltage overhead lines and cable connections with anti-pollution grade of grade III, and grade IV. They are composed of connecting bar, stress cone, porcelain bushing, and tail tube. We use imported liquid silicone rubber injection molding to make stress cone, which has long-term stability of lasting hold power and electric field uniformity ability. Porcelain bushing is using high strength inorganic electric porcelain with stable performance. Porcelain bushing is applying skirt structure, and the overall is conical with good performance of pollution flashover resistance, weather resistance, anti-leakage marks, anti-erosion and water repellent ability. The porcelain is filled with insulating oil with excellent electrical insulation properties, and the mutual dissolution or penetration is as low as 1/1000 between silicon stress cone to ensure the long-term safe operation of the product. Our product is using multiple sealing structure which can effectively prevent the leakage of water immersion and insulating oil. All of the seals are using imported NBR or silicon rubber material. All of the fastener raw-material are stainless steel with good waterproof seal performance.
Porcelain bushing has a long run safe operation history more than one hundred years in the power industry, which is the best example of a mature use.
- Outlet clamp 2. Grading shield 3. Core insulation
4. Polyisobutylene 5. Porcelain bushing 6. Stress cone 7. Fixed plate 8. Support insulator 9. Tail pipe 10. Cable
|
Size mm |
48/66kV |
64/110kV |
80/138kV |
127/220kV |
H |
1270 |
1500 |
1750 |
2500 |
A |
1510 |
1935 |
2085 |
3100 |
B |
1925 |
2155 |
2400 |
3600 |
Creepage distance |
≥2248 |
≥3906 |
≥4495 |
≥7812 |
Main structure features:
Reasonable structure: high strength inorganic electric porcelain with stable performance. Porcelain bushing is using skirt structure, the overall is conical with good anti-pollution flashover resistance, weather resistance, anti-leakage marks, anti-erosion and water repellent ability. Multiple sealing structure is perfect and effective.
Type test and pre-identification test on 66~220kV cable accessories:
Item |
Test requirement |
Test type |
Products type |
48/66 |
64/110 |
127/220 |
Porcelain bushing |
Composite busing |
GIS termination |
Straight through/ Insulating joint |
Soft dry type termination |
Sealing fittings, porcelain bushing, composite bushing |
0.25±0.01MPa/1h, no leakage |
R |
P |
P |
P |
- |
- |
Epoxy bushing |
0.6~0.7MPa/1h, no leakage |
Prefabricated body partial discharge test |
72kV |
96kV |
190kV |
R |
P |
P |
P |
P |
P |
Partial discharge in the background |
|
|
Prefabricated body power frequency withstand voltage test |
120kV |
160kV |
318kV |
R |
P |
P |
P |
P |
P |
30min, no flashover no breakdown |
Partial discharge test at ambient temperature |
72kV |
96kV |
190kV |
T |
P |
P |
P |
P |
P |
Partial discharge in the background |
Thermal cycling voltage test |
96kV |
128kV |
254kV |
T |
P |
P |
P |
P |
P |
20 cycles, no flashover no breakdown |
Partial discharge at high temperature |
72kV |
96kV |
190kV |
T |
P |
P |
P |
P |
P |
Partial discharge in the background |
Lighting impulse voltage test and the subsequent power frequency withstand voltage test |
450kV |
550kV |
1050kV |
T |
P |
P |
P |
P |
P |
10 times, no flashover no breakdown |
120kV |
160kV |
318kV |
|
|
15min, no flashover no breakdown |
|
|
Immersion voltage test on outer protective sheath of direct-buried joint |
60/75kV impact both ends, 30/37.5kV impact one end to the ground |
60/95kVimpact both ends, 30/47.5kV impact one end to the ground |
T |
- |
- |
- |
P |
- |
Sealing test after installing accessories |
0.25±0.01MPa/1h, no leakage |
T |
P |
P |
P |
P |
P |
Outdoor termination frequency voltage test in rain |
140kV |
185kV |
460kV |
T |
P |
P |
- |
- |
P |
1min, no flashover no breakdown |
|
|
Post insulator voltage test |
20kV/1min, no flashover no breakdown |
T |
P |
P |
- |
- |
- |
Outdoor termination radio interference test |
61kV |
81kV |
140kV |
A |
P |
P |
- |
- |
P |
1MHz radio interference, voltage≤450μV |
1MHz radio interference, voltage≤500μV |
Accessories sample test |
Detect accessories system, no significant errors effect operating |
T |
P |
P |
P |
P |
P |
DC voltage test |
/ |
20kV/1min between inner conductor and metallic screen of joint, no breakdown |
T |
- |
- |
- |
P |
- |
Conductor connecting pole (tube) pressure welding fitting performance test |
After crimping, the total resistance is not 1.2 times more than the same length and cross sectional area of conductor |
T |
P |
P |
P |
P |
P |
Type test report and KEMA report for 1kV to 220kV cable accesories
TEST AND PRODUCTION EQUIPMENT
1000kV ultra-high voltage test hall, 500kV high voltage test hall, fully automatic rubber injection molding system, 100000 level dust-free workshop
COMPANY PROJECTS
Our company's business and services span across dozens of provinces and cities nationwide, and we also export to international markets, including Australia, Peru, South Africa, Russia, the United States, Cyprus, New Zealand, Bangladesh, Tanzania, and more. We have gained significant recognition and reputation both domestically and internationally. In recent years, the company has been continuously enhancing its quality management and service systems. We are not content with our current achievements; instead, we strive for continuous progress, consistently reaching new milestones.