Basic information:
| Product name |
YL-Drawing and Insulating Tandem line |
Application |
Intelligent hinge |
| Application |
Intelligent twisting of aluminum or copper conductors (T-type, S-type, Z-type) |
weight |
1000kg |
| Automatic level |
Fully automatic |
transport |
Land, sea |
| yieldly |
Wuxi |
Keep under warranty |
1 year |
| status |
Brand new |
advantage |
Improve efficiency |
I. Product Title & Keywords:
Product Title
YL-Double Layer Co-Extrusion Line | High-Speed Precision | ISO/CE Certified
Rationale:
- Dimensions: Functionality (dual-layer co-extrusion), performance (600 meters/min), technology (AI-driven control).
- Core Keywords: Double-Layer Co-Extrusion System, High-Speed Extrusion Line, Precision Thickness Control.
- Unique Selling Points: Dual-material compatibility, energy efficiency, ISO 9001/CE certified.
Product Keywords
- Dual-Layer Co-Extrusion Machine
- High-Speed Cable Production
- Precision Extrusion Control
- Energy-Efficient Co-Extrusion Line
- ISO 9001 Certified Equipment
II. Page TKD:
Title: YL-Double Layer Co-Extrusion Line | 600 Meters/Min | ISO/CE Certified
Keywords: Dual-layer co-extrusion line, high-speed extrusion system, precision thickness control, ISO 9001 certified.
Description: The YL-Double Layer Co-Extrusion Line delivers 600 meters/min precision extrusion for cables with dual insulation layers. Features AI-driven thickness control (±0.02mm), reduces energy consumption by 35%, and material waste by 30%. Ideal for automotive, telecom, and power cables. ISO 9001 and CE certified.
III. Product Overview:
The YL-Double Layer Co-Extrusion Line is engineered for high-speed production of cables requiring dual-layer insulation or sheathing. Combining two synchronized extruders, it processes materials like PVC, XLPE, and LSZH at speeds up to 600 meters/min while maintaining ±0.02mm thickness accuracy. The line's AI-driven control system ensures seamless bonding between layers, while energy-saving servo motors and heat recovery reduce power consumption by 35%. Certified to ISO 9001 and CE standards, it is ideal for automotive wiring, telecom cables, and industrial power lines.
IV. Product Features:
Core Selling Points
- Dual-Layer Co-Extrusion: Simultaneously applies primary insulation and protective sheathing.
- AI Precision Control: Real-time laser monitoring and auto-adjustment for thickness (±0.02mm).
- High-Speed Production: 600 meters/min with closed-loop tension control.
- Energy Efficiency: Regenerative braking and heat recycling reduce power use by 35%.
- Material Versatility: Compatible with PVC, XLPE, LSZH, TPE, and halogen-free compounds.
V. Product Description:
1. Advanced Co-Extrusion Technology
The YL-Double Layer Line uses twin extruders to apply a base insulation layer (e.g., XLPE) and a protective outer jacket (e.g., LSZH) in one continuous process. The AI control system dynamically adjusts extrusion pressure, temperature, and cooling rates to ensure perfect layer bonding and uniformity, even at 600 meters/min.
2. Precision Thickness Control
- Laser Sensors: Monitor insulation thickness across 12 zones, with real-time feedback to extruders.
- Auto-Calibration: Compensates for material viscosity changes, ensuring ±0.02mm consistency.
- Defect Detection: High-resolution cameras identify air pockets or uneven layers, achieving 99.9% defect-free output.
3. Sustainable and Cost-Efficient Operation
- Heat Recovery: Recaptures 30% of energy from cooling cycles to preheat raw materials.
- Quick-Change Tooling: Swap dies and screws in ≤10 minutes for cable diameters (Ø2mm-30mm).
- ERP Integration: Tracks production metrics (e.g., meterage, defects) via OPC UA and REST APIs.
Technical Specifications:
| Technical Specifications |
| Conductor Diameter |
Diameter of inlet wire |
Type of insulation |
|
Max.machine speed |
Concentricity of insulation |
Dual take-up machine |
| 0.4-0.65mm |
2.5-3.0mm |
PE Solid (colour skin or strpping) |
|
Max.1200m/min |
Above 95% |
Φ500mm bobbin |
Product display:
Brief Introduction:
Jiangsu Dongfeng Cable Co., Ltd. was founded in 1988, is a set of scientific research, development and production of various wire and cable as one of the high-tech private enterprises. At present, the registered capital of the company is 308 million yuan, and the total assets reach 2.3 billion yuan. The factory area of the company is 160,000 square meters, the construction area is 120,000 square meters, has a Jiangsu provincial technical center, the number of employees more than 585 people, including all kinds of senior technical personnel 188 people, the annual sales revenue of 3 billion yuan.
The company has been named as "high-tech enterprise", "Well-known enterprise in Jiangsu Province", "Quality and integrity Enterprise in Jiangsu Province", "Advanced Collective in Wuxi City", "double-civilization unit in Wuxi City", "AAA credit enterprise", "contract-honoring enterprise", and "National customer satisfaction Enterprise" by the superior government and competent authorities. "Yunfeng" brand wire and cable won "China famous trademark" "Jiangsu Famous Brand product", "China Famous brand" and other honorary titles. In 2020, in the national campaign against the "new coronavirus pneumonia", our company participated in the construction of "Leishenshan" and "Huoshenshan" hospitals in Wuhan, Hubei Province, and received a letter of thanks from China Construction Third Bureau Group Co., Ltd. and a certificate of honor from Wuhan Red Cross Society; In 2016, Dongfeng Cable participated in the "Shenzhou-11" manned space spacecraft umbilical tower platform control system cable through the task test, stable performance, reliable work, and received China Jiuquan Satellite Launch Center sent a letter of thanks, thank the company for the great contribution to the motherland's space industry. The company has won the praise of customers in terms of quality, service and reputation for many years, and has been rated as a "service integrity to satisfy consumers" enterprise by China Consumer Protection Foundation, and has become one of the key enterprises in China's cable industry
Frame winch automatic intelligent transportation and winding equipment, automatic intelligent take-up machine, intelligent pay-off machine, intelligent extrusion production line and other equipment, to solve the cable industry many pain points. Our company also according to the needs of many customers, will continue to launch intelligent equipment such as smart wire drawing machine, efficient intelligent cage winch machine, to solve more pain points that trouble customers. Stay tuned! Welcome to inquire!
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