Boost Cable Production Efficiency! Yl Specialized Extrusion Line for XLPE Cable Technology Explained

• Customization: Available
• After-sales Service: N/a
• Warranty: 1year
• Advantages: Improve Production Efficiency
• Use: Intelligent Hinge
• Materials: Aluminium Conductor
• Application: Suitable for Solid Insulation for Cat5e/6/6A.
• Feature: Tracking Tension
• Transport Package: Wooden Case
• Specification: N/A
• Trademark: CHENFENG
• Origin: China
• Package Size: 1100.00cm * 1100.00cm * 1100.00cm
• Package Gross Weight: 1000.000kg

Product Description

Basic information:

Product name	YL-Specialized extrusion line for XLPE cable	Application	Intelligent hinge
Application	Intelligent twisting of aluminum or copper conductors (T-type, S-type, Z-type)	weight	1000kg
Automatic level	Fully automatic	transport	Land, sea
yieldly	Wuxi	Keep under warranty	1 year
status	Brand new	advantage	Improve efficiency

I. Product Title & Keywords: 

Product Title
YL-Specialized Extrusion Line for XLPE Cable | High-Temperature Performance | ISO/CE Certified
Rationale:

• Dimensions: Functionality (XLPE cable extrusion), performance (300 meters/min), compliance (high-temperature standards).
• Core Keywords: XLPE Cable Extrusion Line, High-Voltage Cable Production, Cross-Linked Polyethylene Extrusion.
• Unique Selling Points: High-temperature resistance, precision control, energy-efficient design.

Product Keywords

• XLPE Cable Extrusion Line
• High-Voltage Cable Production
• Cross-Linked Polyethylene Extrusion
• ISO 9001 Certified Machinery
• Energy-Efficient Extrusion System

II. Page TKD:

Title: YL-Specialized Extrusion Line for XLPE Cable | 300 Meters/Min | ISO/CE Certified
Keywords: XLPE cable production line, high-voltage cable extrusion, cross-linked polyethylene machinery, ISO 9001 certified.
Description: The YL-Specialized Extrusion Line produces high-temperature-resistant XLPE cables at 300 meters/min with ±0.03mm thickness control. Reduces energy consumption by 25% and complies with IEC 60502-2/CE standards. Ideal for power transmission and industrial applications.




III. Product Overview:

The YL-Specialized Extrusion Line for XLPE Cable is engineered for high-efficiency production of cross-linked polyethylene cables, widely used in high-voltage power transmission. Designed for speeds up to 300 meters/min, it ensures precise insulation thickness (±0.03mm) and uniform curing via nitrogen cooling. The line's energy-saving servo motors and heat recovery systems reduce power consumption by 25%, while compliance with ISO 9001 and CE standards guarantees reliability for utilities, renewable energy, and industrial sectors.

IV. Product Features:

Core Selling Points

1. High-Temperature Resistance: Processes XLPE at 150-350°C for optimal cross-linking.
2. Precision Control: Laser-guided thickness monitoring (±0.03mm) and auto-adjustment.
3. Energy Efficiency: Regenerative braking and heat recycling reduce energy use by 25%.
4. Nitrogen Cooling System: Ensures uniform curing for enhanced dielectric strength.
5. Compliance: Meets IEC 60502-2 and GB/T 12706 standards for high-voltage cables.

V. Product Description:

1. Advanced XLPE Extrusion Technology

The line's dual-stage extruder ensures uniform melting and cross-linking of XLPE at temperatures up to 350°C. The nitrogen cooling tower eliminates oxidation, enhancing insulation integrity and dielectric performance for cables up to 35kV.

2. Precision Thickness Control

• Laser Sensors: Monitor insulation thickness across 10 zones, with real-time feedback to the PLC.
• Auto-Calibration: Adjusts extrusion pressure and screw speed to maintain ±0.03mm tolerance.
• Defect Detection: Infrared cameras identify air pockets or uneven layers, achieving 99.9% defect-free output.

3. Sustainable and Cost-Efficient Operation

• Heat Recovery: Recaptures 20% of energy from cooling cycles to preheat raw XLPE pellets.
• Quick-Change Tooling: Swap dies and screens in ≤15 minutes for cables (Ø10mm-150mm).
• ERP Integration: Tracks production data (e.g., meterage, defects) via OPC UA protocol.

• Heat Recovery: Recaptures 15% of energy from cooling cycles to preheat raw materials.
• Quick-Change Tooling: Swap dies and screens in ≤20 minutes for cables (Ø15mm-200mm).
• ERP Integration: Tracks production metrics (e.g., meterage, defects) via OPC UA protocol.

Technical Specifications:
   

Technical Specifications
Model	Pay-off bobbin	Screw Dia.	Screw L/D ratio	Extrusion Capacity		Extrusion Power	Product Diameter	Accumulate length	Line speed	Take-up bobbin
YL-65/70	Φ400-630mm	Φ65/70mm	25:1	140 kg/h		30KW	3-12mm	150-200m	300m/min	Φ400-630mm
YL-80/90	Φ630-800mm	Φ80/90mm	25:1	250/300 kg/h		55KW	5.0-30mm	150-200m	200 m/min	Φ800-1250mm
YL-100/120	Φ800-1600mm	Φ100/120mm	25:1	350/380 kg/h		90KW	10-50mm	-	120m/min	Φ800-1600mm

  Product display:



Brief Introduction:
Jiangsu Dongfeng Cable Co., Ltd. was founded in 1988, is a set of scientific research, development and production of various wire and cable as one of the high-tech private enterprises. At present, the registered capital of the company is 308 million yuan, and the total assets reach 2.3 billion yuan. The factory area of the company is 160,000 square meters, the construction area is 120,000 square meters, has a Jiangsu provincial technical center, the number of employees more than 585 people, including all kinds of senior technical personnel 188 people, the annual sales revenue of 3 billion yuan.
The company has been named as "high-tech enterprise", "Well-known enterprise in Jiangsu Province", "Quality and integrity Enterprise in Jiangsu Province", "Advanced Collective in Wuxi City", "double-civilization unit in Wuxi City", "AAA credit enterprise", "contract-honoring enterprise", and "National customer satisfaction Enterprise" by the superior government and competent authorities. "Yunfeng" brand wire and cable won "China famous trademark" "Jiangsu Famous Brand product", "China Famous brand" and other honorary titles. In 2020, in the national campaign against the "new coronavirus pneumonia", our company participated in the construction of "Leishenshan" and "Huoshenshan" hospitals in Wuhan, Hubei Province, and received a letter of thanks from China Construction Third Bureau Group Co., Ltd. and a certificate of honor from Wuhan Red Cross Society; In 2016, Dongfeng Cable participated in the "Shenzhou-11" manned space spacecraft umbilical tower platform control system cable through the task test, stable performance, reliable work, and received China Jiuquan Satellite Launch Center sent a letter of thanks, thank the company for the great contribution to the motherland's space industry. The company has won the praise of customers in terms of quality, service and reputation for many years, and has been rated as a "service integrity to satisfy consumers" enterprise by China Consumer Protection Foundation, and has become one of the key enterprises in China's cable industry
Frame winch automatic intelligent transportation and winding equipment, automatic intelligent take-up machine, intelligent pay-off machine, intelligent extrusion production line and other equipment, to solve the cable industry many pain points. Our company also according to the needs of many customers, will continue to launch intelligent equipment such as smart wire drawing machine, efficient intelligent cage winch machine, to solve more pain points that trouble customers. Stay tuned! Welcome to inquire!


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